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British 2,395 of August 21, 1867, is for like improvements, wherein oxide ores are reduced or deoxidized in vertical hoppers or retorts above the smelting chamber, into which they discharge between sides and center at the "surface of the metallic bath, or nearly so, in order to cause a more gradual and uniform descent of the ore into the furnace with as little exposure as possible of the spongy metal reduced in the hoppers to the oxidizing influence of the flame."

British 1,892 of 1868 is for like improvements, wherein for the vertical retorts of the 1867 patent is substituted a horizontal cylinder or muffle, which discharges through a vertical hopper "into the metallic bath of the melting furnace" at its center. This patent refers to that of 1867, both refer to that of 1866, and all three are of reference in that of April, 1871, next following. And the materiality of the 1867 patent and the 1868 patent consists in that the reference aforesaid in the patent of 1871 has been obvious

ly misinterpreted as an admission by Siemens of failure of the process of wall protection by ore of his 1866 patent, and to this misinterpretation is mainly due the issuance of Carson's second patent.

United States patent 113,584 of April, 1871, is identical with British 594 of 1870. For like "improvements in processes and apparatus" in ore to steel manufacture, it refers to the patents of 1866, 1867, and 1868, as follows:

"In my British patent of 1866, No. 2,413, I described a process and apparatus for the production of cast steel directly from the ore, with or without the addition of pig iron, and of ferromanganese or spiegeleisen.

"This process consisted, essentially, in effecting the reduction or deoxidation of the ore by the reaction upon it of carbonaceous matter under the influence of intense furnace heat, and in effecting the liquefaction of the reduced ore within the same furnace by the further addition of carbonaceous mat

ter. It was found, however, in practice, that the deoxidation of the ore and the adjust ment of the chemical condition of the metal

lic bath were attended with great difficulty under those circumstances, to remove which I subsequently separated the process of deoxidizing the ore from that of effecting its liquefaction and chemical adjustment by the introduction of vertical or other retorts, or of rotating muffles, as described in my British patents of the 21st of August, 1867, No. 2,395, and of the 10th of June, 1868, No. 1,892, respectively.

"Notwithstanding these improvements, it was difficult to realize all the conditions necessary to insure a satisfactory result. The reduction of iron ore in close retorts or muf

repairing the sides from time to time"; that in the furnace preferred.

"In this furnace the crushed ore AA, mixed with the requisite percentage of flux and carbonaceous matter, as before described, is fed continuously onto the bed B through the hopper C, into which it is charged from trucks W, running on rails, as shown at Fig. 1. The ore is caused to pass gradually from side D of the furnace, situated opposite the the hopper in a thick layer down the inclined gas and air ports, which are all placed on one and the same side of the furnace, in a similar manner to arrangements already patented by me both in England and in the United States."

This furnace in longitudinal section follows:

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fles is essentially a slow and expensive process, and the pulverulent iron produced thereby, upon being introduced into the melting furnace, floats upon the metallic bath for a considerable length of time without being being incorporated with it. Being exposed, in the meantime, to the oxidizing and sulphurizing action of the flame, the metallic oxide thus produced corrodes the banks of the metal bath, and, being a nonconductor of heat, causes the fluid metal below to set."

In description of a furnace, the specifications state that "refractory iron ore, such as hematite, may be used with advantage in

In respect to the misinterpretation aforesaid, it would seem that the Patent Office had not discovered the April, 1871, patent, for the only Siemens patent to which it referred is that of 1866. Apparently, however, Carson knew of others, for in his final argument before the Examiners he cited the April, 1871, patent and contended that in the foregoing quotations Siemens admitted that the incidental process of wall protection by ore of his 1866 patent had failed, and that, declared Carson, because the ore would not descend the inclined walls to the hearth, nor "prevent the oxide of iron from dissolv

17 F.(2d) 815

ing the silica out of the incline surfaces" at furnace by Siemens preferred, viz. that of or "along the slag line."

The Patent Office accepted and acquiesced in this error, and because of it issued the second patent. Apparently the Patent Office thus perpetuated Carson's error, without even perusal of the April, 1871, patent; for it is clear, too clear for argument, that wherein that patent states the "oxide thus produced corrodes the banks of the metal

bath," it refers to the furnaces of the 1867 and 1868 patents, center-charged and without ore wall protection, and not at all to the furnace of the 1866 patent, side-charged and with full ore wall protection.

Moreover, the reference in the April, 1871, patent to "repairing the sides from time to time," yields to the character of the

the drawing above, the ore charged at the end, down which wall the ore by gravity continuously descends "in a thick layer" fully protecting it, the sides not thus protected. And note well that in this patent 113,584, which is alleged to contain Siemens' admission of failure of his ore wall protecthe ends are fully thus protected. See Fig. tion process, he prefers a furnace wherein 2 above. Of course, sides and ends are equiv

alents.

British 3,077 of November, 1871, is for like improvements, and refers to British 594, and so to United States 113,584. Therein Siemens describes, as the "best means which I know of carrying" the invention "into effect," the operation of the furnace in the drawing below:

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That is, "the ore to be fused, mixed with about 5 per cent. of carbonaceous matter, is supplied to the hoppers and sinks down through the openings into the bed of the furnace, forming a sloping heap at either side. The ore acted on by the flame is fused, and the liquid ore collects in the basin formed in the middle of the furnace between the two side heaps of ore," and that the metal might be drawn off through the trap door in the hearth, "or the fused ore may be tapped from time to time, so as to issue by a tap hole in the front of the furnace, whence it runs by a movable gutter O to the converting furnace P."

French 93,906 of 1872, for like improvements, and wherein are drawings of furnaces like those aforesaid of patents 113,584 and 3,077, the latter with and without a trap in the hearth. This patent is notable for that, whereas, in all other patents Siemens relied on common intelligence and knowledge of physical laws to select an angle for walls which would operate his plainly described ore wall protection process, in this patent he defines the angle as "about 50 centimeters (a 62 degree angle)."

All the foregoing issued to Charles Siemens, who died in 1883, and to his brother Frederick issued the last in evidence, viz.: British 14,143 of 1885, for "continuous reduction of iron ore." The specifications state that next to the furnace end, where heat is supplied

"next to this end of the furnace I form a deep bed or basin, from which I carry a slope up to the extreme end of the furnace where there is an opening through the roof. Through this opening I feed pulverized ore mixed with reducing materials and fluxes. This as it gradually descends the slope is subjected to the radiant heat of the flame which has the effect of reducing the ore, and the metal produced flows down to the basin where it is collected with the slag above it. I provide a tapping hole from which the slag is allowed continuously to flow, and a lower tapping hole by which from time to time I draw off a portion of the molten metal, leaving always a large mass of the metal in the basin. I also provide a third tapping hole at the bottom of the basin for the purpose of running off the whole contents when desired.

"The furnace may be made in duplicate form, that is to say, with a slope on each side and the basin bed between them, the flues being arranged as described above so that the flame takes a direction at right angles to the lines of descent along the slopes." And the claims are that:

"I make no general claim to a furnace in which ore descends a slope to feed a basin bed where in admixture with carbonaceous substances it is subject to the action of a gas flame but what I claim is:

"The construction of a regenerative gas furnace for continuous reduction of iron ore, having at one of its ends or sides the air and gas flues which communicate with the regenerators, having a deep basin bed provided with tap holes, and having beyond or at each side of the bed a slope fed with ore mixture from the crown of the furnace, the flues being so arranged and the furnace so proportioned that the flame acts by radiant heat alone, substantially as herein described."

The drawings are of furnaces like those aforesaid of patents 113,584 and 3,077, the latter without a trap in the hearth. Of other patents defendant presents Taylor's United States 843,776 of application in 1902 for an electric smelting furnace. The specifications state:

"As will readily be understood, the furnace is designed to obviate to the greatest possible degree loss of heat by radiation from the furnace walls and the corrosive action of the products upon the fixed elements of the furnace. The walls are protected at all points by the incoming charge and streams of conductive material."

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17 F.(2d) 815

A like furnace of Heroult's is illustrated and described in Borchers' Electric Smelting, 1904, London,

All these patents illustrate and describe the process of furnace wall protection with ore, whatever be the immaterial variations in specific uses, size, shape, preparatory, or final, or both, ores, fuel, product, or other incidentals of like kind.

It is not seriously contended that plaintiffs' patents and Siemens' do not disclose one and the same process of ore wall protection. In specifications they are in essentials the same. So they are in drawings, save that the drawing of Carson's second patent illustrates a literally impossible angle of repose of the ore.

If the elaims of Siemens' 1866 patent and of Carson's be compared, they too in essentials are alike. Either will read on the specifications and drawings of the other, and might be interchanged without adverse effect. It is true Siemens' patents subsequent to that of 1866 make no claim for the process. They fully describe and illustrate it, however, and, if not sufficiently claimed in the 1866 patent, it was abandoned to the public. It must be remembered that a claim is not essential to anticipation. The latter arises from mere publication, whether in or out of a patent.

Plaintiffs' serious contention is that Siemens' process (1) has not been operated; (2) the inclined sides illustrated by Siemens are too flat to permit descent of ores by gravity; and (3) in operation the process fails. In the beginning, it may be noted that Charles Siemens was of superior scientific attainment, a prolific and successful inventor, and a great figure in the smelting art.

It may be that the original concept of "pig and ore" steel manufacture was not his, but to him is due its development, application, and success. This came about through his invention of both the regenerative furnace, which in adjunct converts a reverberatory furnace to an open hearth, and of processes ("ore to steel," as well as "pig and ore") in connection with it. Between Sie mens' processes and Bessemer's is divided the world of steel. It is unreasonable to suppose that his furnaces were mere inventive delusions for the 20 years of his patents, and it is a just inference that he operated them. Indeed, Dr. Handy testifies that "Siemens himself went into the steel 'business and used these various furnaces which he devised for greater or less lengths of time." And though he steadily changed and improved his furnaces and processes in

other particulars, the last, as the first, includes his original incidental process of ore wall protection. And since when is operation essential to the anticipation of a sufficient publication?

In the matter of the contention that the illustrations of Siemens' walls disclose an angle too flat to permit the ore to descend by gravity to the hearth, a sufficient answer is that Siemens' walls are of steeper angle than are Carson's. By this is meant Carson's actual walls of ore, not his vertical brick or metal backing to them. For if only Carson's pictured vertical walls do not inspire forgetfulness of natural laws, it will be perceived that to operate the process in Carson's furnace, the angle between hearth and walls must be filled with ore to the hopper mouth, · the angle of repose of which ore will constitute a wall adown which all subsequent charges of ore must descend. Indeed, Carson's drawings of the first patent illustrate this indubitable truth. And this angle of repose is flatter than any wall illustrated by Siemens, and flatter than the 62 degree angle of his French patent. The evidence without conflict bears this out. It is that no smelting ores have an angle of repose steeper than Siemens' walls, and of many such ores it is much flatter, 30 degrees and less.

The consequence is clear. Ores will gravitate more easily down Siemens' smooth brick walls than down Carson's rough ore walls. It hardly needs be said that, in these circumstances, the ores in Siemens' furnace will descend to the hearth to the full extent they will in Carson's furnace; and any claim that the ores back of the plane of Carson's ore walls will favorably influence succeeding charges in their gravitation downward is pure fallacy.

Siemens' patents speak with the author-
ity of experience, when they declare that the
ore in the hopper "sinks down into the bed
of the furnace, forming a sloping heap on
either side,
the ore acted on by

the flame is fused and the liquid ore collects
in the basin formed in the middle of the fur-
nace between the two side heaps of ore."
See British 3,077 of 1871. Is it reasonable
to believe that, if Siemens' ore wall protec-
tion process would not function on his walls,
he would not have straightened them; that
he would have perpetuated the error in a
series of patents for 20 years?
[1] But grant, for the sake of argument,
that Siemens' walls are too flat to accomplish
what he so fully and clearly describes in the
patent last aforesaid and elsewhere. None
the less, they serve for anticipation. Why?

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